Precision Unlocked

Hexagon’s Geomagic Control X delivers faster, smarter, and more accessible 3D quality inspection

In today’s fast-paced manufacturing world, getting quality right the first time is not just a competitive edge – it’s a necessity. That’s where Hexagon comes in with Geomagic Control X, a leading 3D metrology software solution that’s transforming how manufacturers monitor, inspect, and refine product quality.

Named the Most Innovative Quality Control Solution at the Manufacturing Supplier Innovation Awards UK 2025, Geomagic Control X combines precision, speed, and usability – helping manufacturers catch problems earlier, eliminate costly errors, and bring better products to market, faster.

“We’re honored to receive this recognition,” said a Hexagon spokesperson. “It affirms our commitment to delivering powerful inspection tools that are intuitive enough to support quality teams across industries.”

Raising the bar in inspection

Geomagic Control X is a powerhouse of 3D inspection. It enables manufacturers to compare scanned data directly with CAD models, analyze deviations, and generate detailed reports in a fraction of the time required by traditional methods.

Designed to tackle the toughest quality assurance challenges – from subtle warping to missing features or dimensional drift – the software delivers fast, accurate insights into what’s really happening on the shop floor. And because it works with a wide variety of 3D scanners and devices, manufacturers can seamlessly integrate it into their existing workflows.

“Conventional methods like manual checks or basic CAD comparisons can be slow, error-prone, and limited,” Hexagon explains. “Geomagic Control X enables teams to pinpoint defects early, saving time, costs, and reputational risk.”

The solution’s 3D Compare tool is particularly popular with users, offering intuitive heatmaps and deviation reports that communicate inspection results clearly – whether it’s for process improvement, compliance, or customer documentation.

Solving real-world manufacturing pain points

One of the key challenges in modern manufacturing is identifying issues early enough to prevent downstream impact. With its real-time deviation analysis, Geomagic Control X empowers teams to inspect faster and act sooner – before flaws become failures.

This level of agility is especially valuable for companies producing custom parts, working with complex geometries, or managing tight production timelines. For example, manufacturers using molding or casting processes rely on the software to detect post-process deformation that might not be visible with basic inspection.

“By embedding quality earlier in the process, companies can reduce scrap, shorten lead times, and avoid costly rework,” said Hexagon.

Built from industry roots, evolving with user needs

Originally developed to help manufacturers fully leverage the power of 3D scanning, Geomagic Control X has been refined over two decades to meet the evolving demands of modern metrology. Its user-friendly interface, broad device compatibility, and real-time analytics make it suitable for both expert quality engineers and new users alike.

The software supports everything from small-scale structured light scanning to large-scale LIDAR scans, enabling use cases in automotive, aerospace, electronics, and beyond.

Hexagon acquired the Geomagic portfolio earlier in 2025. The development team is focused on enhancing interoperability, integrating more extensive GD&T (Geometric Dimensioning and Tolerancing) libraries, and ensuring full support for global inspection standard.

Customer success: 70 percent time savings in reporting

For German startup air up GmbH, which manufactures innovative hydration products, Geomagic Control X is a game changer.

“Doing reports can be very painful,” said Hazim Abueideh, Quality Control Analyst at air up. “Geomagic Control X reduced the time I spend on reporting by around 70 percent. Before, I needed about eight hours to make a report. Now, it takes just three.”

The ability to quickly inspect and report on part conformance has helped air up maintain quality while scaling its operations – a common challenge for growth-stage manufacturers.

What’s next: smarter, faster, more inclusive metrology

As the manufacturing landscape evolves, Hexagon is positioning Geomagic Control X to lead in accessibility, automation, and AI-driven decision-making.

Three key trends are shaping the next chapter:

• More accessible hardware – Advanced scanning tools that were once cost-prohibitive are now more widely available, enabling more manufacturers to integrate 3D inspection earlier in their processes.
• Ease of use – Hexagon is continuously improving the software experience to empower less-experienced users to achieve high-quality results.
• AI-assisted insights – The future of inspection lies in AI turning raw measurement data into actionable feedback – helping teams adapt quickly and reduce dependency on specialized skill sets.

“The skill gap in manufacturing is growing,” said the Hexagon team. “By automating more of the analysis and guidance, we help broaden access to high-level quality control and empower more people to do great work.”

Quality control beyond the factory floor

From aftermarket automotive components to large-scale industrial machinery and civil infrastructure, Geomagic Control X is helping organizations around the world extend inspection into new domains.

Whether it’s analyzing wear in mining equipment, monitoring bridge safety, or creating custom-fit car parts, the software gives manufacturers the agility to respond faster, improve processes, and deliver consistent quality at scale.

“Scanning has been a game-changer,” Hexagon notes. “Geomagic Control X ensures manufacturers can capitalize on it – with tools that make inspection faster, more intelligent, and more productive for everyone involved.”

www.geomagic.com