PyroGenesis enters US additive market with precision-grade Ti64 powder
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Montreal-based PyroGenesis Canada Inc. has signed a contract to supply fine cut titanium powder to a US additive manufacturing company serving the consumer products and healthcare sectors. The shipment has already been produced and is on its way to the customer, whose identity remains undisclosed for competitive reasons.
The order includes Ti64-grade titanium alloy powder with a particle size range of 20 to 53 microns. This sizing meets specifications for laser powder bed fusion (LPBF), a widely used method in metal additive manufacturing. The agreement reflects growing demand among North American manufacturers for reliable, high-purity powder suitable for production at scale.
How fine cut titanium powder supports high-precision 3D printing
Fine cut titanium powder plays a key role in LPBF applications, particularly in sectors where accuracy and material performance are essential. LPBF builds parts layer by layer using tightly controlled laser systems. The Ti64 alloy, made of 6 percent aluminum and 4 percent vanadium, offers strength, corrosion resistance, and biocompatibility.
Particle size consistency improves powder flow, enhances layer formation, and contributes to stronger final parts. Fine cut powder in the 20 to 53 micron range helps reduce printing defects and supports tighter tolerances, especially in medical and aerospace components.
By offering consistent material inputs, suppliers like PyroGenesis help additive manufacturers reduce scrap rates, improve part quality, and maintain control over production variables.
What makes PyroGenesis’ NexGen plasma process different
PyroGenesis uses its NexGen plasma atomization system to produce spherical, clean titanium powder. The process eliminates chemical contamination and delivers powders with low porosity and excellent flow properties.
Unlike traditional atomization, NexGen offers control over particle size and minimizes environmental impact. It uses thermal plasma torches and operates without chemical additives, lowering the carbon footprint and reducing post-processing needs.
The ability to produce both fine and coarse powder using the same platform gives PyroGenesis flexibility in responding to customer needs. This helps position the company as a reliable supplier to high-growth segments in the additive manufacturing supply chain.
Additive manufacturing expands into performance-critical metals
Metal additive manufacturing is moving into regulated and performance-critical industries that demand consistent inputs and proven materials. Titanium is widely used in surgical implants, aerospace components, and energy applications due to its durability and lightweight profile.
Industry research projects that the global titanium powder market for additive manufacturing will grow from USD 214 million in 2023 to more than USD 1.4 billion by 2032. Much of this growth will be driven by contract manufacturers, which require fast access to certified powders without long delays or sourcing risks.
By supplying titanium powder directly to US-based contract manufacturers, PyroGenesis contributes to production agility in this expanding market.
Titanium has been labeled a critical mineral by both Canada and the United States. The designation reflects the importance of reliable titanium access in industries such as aerospace, medical devices, and defense.
As governments push for localized manufacturing and more resilient supply chains, PyroGenesis offers a source of domestically produced powder that aligns with these goals. The company’s cross-border shipments support strategic industrial collaboration between Canada and the US.
Sources:
Canadian Manufacturing
Image credit:
PyroGenesis Inc.